Doug Cottrell Designs

Doug Cottrell DesignsDoug Cottrell DesignsDoug Cottrell Designs
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  • Theatre and Film
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    • Home
    • About
    • Theatre and Film
    • Graphics/Printed Props
    • Personal Projects
    • Featured Builds

Doug Cottrell Designs

Doug Cottrell DesignsDoug Cottrell DesignsDoug Cottrell Designs
  • Home
  • About
  • Theatre and Film
  • Graphics/Printed Props
  • Personal Projects
  • Featured Builds

Personal Fabrication Projects (Cosplay & Replica Work)

In addition to my work in theatre, I have developed fabrication skills through independent builds, including cosplay and replica prop work. These projects allow for a more detailed exploration of materials, construction methods, and finishing techniques than is often possible within production timelines.


This work reflects a hands-on approach to problem solving and a continued focus on building durable, visually accurate objects.

These projects involve:

  • one-off problem solving and prototyping
  • reverse-engineering from visual references and research
  • sewing and pattern-making
  • leatherwork
  • sculpting
  • 3D printing, sanding, finishing
  • painting and surface finishing
  • weathering, breakdown and aging
  • structural reinforcement for handling

    Many of the techniques developed through these independent builds are directly applied to my work in theatrical prop fabrication.

    • Home
    • About
    • Theatre and Film
    • Graphics/Printed Props
    • Personal Projects
    • Featured Builds

    Doug Cottrell Designs

    London, Ontario, Canada

    Copyright © 2026 Doug Cottrell  - All Rights Reserved.

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